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Manufacturing process of steel wire wound hydraulic hoses
release date:2023-12-27 15:34:54
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1、 Introduction In modern industrial fields, hydraulic systems are important tools for achieving high efficiency, precision, and large-scale operations. As an important component of hydraulic systems, the performance and reliability of hydraulic hoses directly affect the operational effectiveness of the entire system. As a new type of hydraulic hose, wire wound hydraulic hose has excellent performance and reliability, and is widely used in various industrial fields. This article will provide a detailed introduction to the characteristics, manufacturing process, and application of steel wire wound hydraulic hoses. 2、 The characteristics of steel wire wound hydraulic hoses 1. High strength and pressure resistance performance The steel wire winding hydraulic hose adopts a multi-layer steel wire winding structure, which has extremely high strength and pressure resistance performance. Capable of withstanding high-pressure and high flow hydraulic media, ensuring the stability and reliability of hydraulic systems. 2. Excellent flexibility and bending performance The steel wire wound hydraulic hose adopts a flexible inner adhesive layer and a steel wire wound structure, which makes it have good flexibility and bending performance. In various complex environments, it can adapt to different bending and twisting requirements, making installation and maintenance convenient. 3. Long lifespan and reliability Due to the use of high-quality materials and advanced production technology, the steel wire wound hydraulic hose has a long service life and high reliability. Under normal usage conditions, it can ensure long-term stable performance. 4. Good environmental adaptability Steel wire wound hydraulic hoses have excellent environmental adaptability and can operate stably in harsh environments such as high temperature, low temperature, humidity, and corrosion. Provide reliable transmission solutions for hydraulic systems in various complex environments. 3、 Manufacturing process of steel wire wound hydraulic hoses 1. Selection of raw materials The raw materials for steel wire wound hydraulic hoses mainly include inner rubber layer, steel wire, and outer rubber layer. The inner and outer rubber layers are usually made of synthetic rubber or natural rubber that is resistant to oil, corrosion, and high temperature; The steel wire is made of high-quality steel with high strength and elasticity to ensure the stability and reliability of the winding structure. 2. Steel wire winding process Steel wire winding is a key link in the manufacturing of steel wire wound hydraulic hoses. By using precision winding equipment, multiple layers of steel wires are wound onto the inner adhesive layer according to certain rules and angles, forming a stable spiral structure. The parameters such as winding angle and steel wire spacing have a significant impact on the performance and lifespan of hoses. 3. Heat treatment and vulcanization process After completing the wire winding, it is necessary to perform heat treatment and vulcanization process on the hose. This process can fully combine the raw materials, improve the physical properties and durability of the hose. Meanwhile, through reasonable heat treatment and vulcanization processes, the flexibility and bending performance of hoses can be further optimized. 4、 The application of steel wire wound hydraulic hoses Due to its excellent performance and reliability, steel wire wound hydraulic hoses are widely used in various industrial fields. For example, in the field of petrochemicals, it is used to transmit hydraulic media with high pressure and high flow rate; In the field of engineering machinery, it is used to connect and control various components in hydraulic systems; In the aerospace field, due to its lightweight and high-strength characteristics, it is widely used in the transmission and control of aircraft hydraulic systems. 5、 Conclusion As a new type of hydraulic hose, wire wound hydraulic hose has advantages such as high strength, pressure resistance, flexibility, bending, long service life, and reliability, and is widely used in various industrial fields. By understanding its manufacturing process and application fields, we can better understand this high-performance hydraulic hose, providing reference for further promotion and application.

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